They faced a significant challenge with their continuous induction furnace. The standard ceramic tubes frequently broke, resulting in costly 4–5-hour production stoppages for replacements and inductor repairs. These disruptions not only increased maintenance expenses but also negatively impacted productivity.

Anderman Ceramics proposed an advanced material 25 times mechanically stronger and capable of enduring the furnace’s demanding operating conditions. This innovative solution offered a durable and reliable replacement, significantly enhancing the furnace’s performance.

Through a close consultative approach, Anderman Ceramics worked with the client to thoroughly understand their application and identify the root cause of the issue. By leveraging their expertise in advanced materials and their extensive supplier network, Anderman Ceramics recommended and helped design the specification of an alternative material that had not previously been considered.

The solution enabled the client to significantly reduce production losses and maintenance costs by minimising the frequency of furnace stoppages. This ensured smoother operations and greater efficiency for both them and their clients.